Control System Modernization

Discontinued controllers, missing spare parts, HMIs nobody repairs anymore: we replace the control technology of a machine without touching the mechanics – planned in stages, carried out in downtime windows and with a fallback in case something does get stuck.

• Migration from S5, S7-300/400 and third-party controllers to S7-1500 or TwinCAT
• Replacement of drives, frequency converters and servo controllers with software adaptation
• New HMIs and visualization with the same operating concept for staff
• Adaptation of safety technology to the current state of standards
• Conversion in planned downtime windows, also at weekends, with rollback option
• Complete documentation and briefing of the maintenance team

• Automotive and supplier industry
• Mechanical and plant engineering
• Food and packaging industry
• Metal processing

• MAHLE Ventiltrieb – eight retrofits of grinding machines with NC axes, from 2020
• Kessler + Co – ten retrofits of various machine tools with NC control, from 2020
• BMW Group – retrofit of an engine assembly line with 30 workstations and one automatic station, from 2019
• Wienerberger – retrofit of a fully automatic packaging line, from 2023